Dry pipe valve for fire protection sprinkler system

ABSTRACT

A fire protection system comprises a supply pipe having a first fluid pressurized to a first pressure and a network of pipes having a plurality of sprinklers. The network of pipes have a second fluid being pressurized to a second pressure at approximately 5.5 times the first pressure. The system further comprises a dry pipe valve including a body defining a passage extending along a longitudinal axis between an inlet coupled to the supply pipe and an outlet coupled to the network of pipes. The inlet has an inlet diameter of approximately WD inches and a seat disposed in the body has a seating surface with a diameter AD approximately less than two times WD inches. The dry pipe valve further includes a clapper pivotable about an axis orthogonal to the longitudinal axis between a first position occluding the passage when the ratio of the second pressure to the first pressure is at least 5.5 and a second position permitting fluid flow through the passage when the ratio is less than 5.5.

RELATED APPLICATIONS

This divisional application claims the benefit under 35 U.S.C. §§ 120 and 121 of original application Ser. No. 10/715,422 filed on Nov. 19, 2003, now U.S. Pat. No. ______ which is a divisional application of 10/391,657 filed on Mar. 20, 2003, now U.S. Pat. No. 6,810,963, which is a continuation of application Ser. No. 09/593,101 filed on Jun. 13, 2000, now U.S. Pat. No. 6,557,645. This application claims the right of priority to each of the prior applications. Furthermore, each of the prior applications is hereby incorporated by reference in its entirety into this divisional application.

TECHNICAL FIELD

This invention relates to dry pipe automatic fire protection sprinkler systems.

BACKGROUND OF THE INVENTION

Dry pipe automatic fire protection sprinkler systems are typically employed for the purpose of providing automatic sprinkler protection in unheated occupancies and structures that may be exposed to freezing temperatures. The dry pipe sprinkler system is connected to a public or private water main providing a reliable supply of water, and typically includes an indicating type of water flow valve, e.g. a water gong or other alarm flow valve, a fire department connection and a dry pipe valve. The dry pipe system is used primarily in unheated warehouses and the like where water-filled pipes cannot be used, so the dry pipe valve must be protected against freezing by locating it in a heated portion of the structure, e.g. in the warehouse office or in a heated enclosure provided for the purpose, to protect the dry pipe valve from freezing.

The sprinkler portion of a dry pipe sprinkler system has an arrangement of piping similar to a wet pipe sprinkler system. However, rather than water, the dry pipe sprinkler system contains air or nitrogen under pressure above the dry pipe valve. The air pressure restrains the water in the supply main at the dry pipe valve by holding the valve in closed position until one or more sprinklers open, e.g., in the presence of fire. The loss of air pressure allows the dry pipe valve to open, permitting flow of water through the valve into the arrangement of piping and on to the open sprinkler at the location of a fire.

Many dry pipe valves are of the differential-type, single clapper construction. These center differential pressure valves are designed with a dry system seat and a water supply seat concentrically located with their axes at an equal distance from the center of the clapper hinge pin. As seen from the following equation, the differential ratio is the relationship of the air seat area divided by the water seat area: DF=(AD/WD)² *L2/L1 AD=√{square root over (DF*WD ² )}

where:

AD=system (air) valve seat mean diameter

WD=supply (water) seat mean diameter

DF=differential, i.e., the ratio between the system water pressure and system air pressure (where 5.5 to 6.0 is the industry standard)

L1=distance between the center of the hinge or pivot and the center of air pressure

(i.e., the air valve seat axis)

L2=distance between the center of the hinge or pivot and the center of water pressure (i.e., the water valve seat axis)

By way of example, for a 6-inch single clapper, differential-type dry pipe valve, where: WD=6; DF=5.5; L1=L2 AD=√{square root over (DF*WD ² )}=14 inches

In the case of a typical ratio of 5.5 (the industry standard), a 6-inch diameter water supply thus requires a 14-inch diameter air valve seat. This valve design is very reliable and made from relatively few parts; however, this relationship also results in a valve that is relatively large and heavy, and therefore difficult to install. An alternative design for achieving a relatively lower weight is a mechanical latching dry valve. This type of dry pipe valve is relatively smaller in size, but it requires more components, and it is often more difficult to maintain because of the relatively greater number of parts located within its auxiliary chamber.

SUMMARY OF THE INVENTION

According to one aspect of the invention, a differential-type dry pipe valve for a fire protection sprinkler system has a ratio of effective air sealing area to service water sealing area that is smaller than a ratio of service water pressure to system air pressure at which the fire protection sprinkler system is actuated.

According to another aspect of the invention, a dry pipe valve for a fire protection sprinkler system has a water valve seat and an air valve seat, the water valve seat being off-center relative to said air valve seat.

According to still another aspect of the invention, a differential-type dry pipe valve for a fire protection sprinkler system comprises a valve body defining an inlet and an outlet, a water-side chamber in communication with the inlet and an air-side chamber in communication with the outlet, and, therebetween, an air valve seat having an air valve axis and a water valve seat having a water valve axis. A clap per is mounted to pivot about a pivot axis closely adjacent the air valve seat between a first, clapper-closed position for resisting flow of water through the water valve seat and a second, clapper-open position for permitting flow of water through the water valve seat toward the air-side chamber. An air valve seal is mounted for sealing engagement with the air valve seat with the clapper in the first, clapper-closed position, and a water valve seal is mounted for sealing engagement with the water valve seat with the clapper in the first, clapper-closed position. In one embodiment, the air valve seat is centered a first radial distance from the pivot axis and the water valve seat is spaced a second radial distance from the pivot axis, the first radial distance being greater than the second radial distance. In another embodiment, the air valve seat and the water valve seat are asymmetrically arranged.

Preferred embodiments of this aspect of the invention may include one or more of the following additional features. The clapper is held in the first, clapper-closed position by air pressure maintained in the air-side chamber and the fire protection sprinkler system, and the clapper is urged from the first, clapper-closed position toward the second, clapper-open position by water pressure from the water-side chamber upon reduction of air pressure in the air-side chamber and the fire protection sprinkler system. Preferably, reduction of air pressure in the air-side chamber and fire protection sprinkler system results from opening of one or more fire protection sprinklers of the fire protection sprinkler system. The air valve seal and/or the water valve seal is mounted to the clapper. The dry pipe valve further comprises a latch member adapted, in a first latch member position, to permit movement of the clapper from its first, clapper-closed position toward its second, clapper-open position and to resist return movement of the clapper from its second, clapper-open position toward its first, clapper-closed position. Preferably, the latch member is mounted to the body for movement between the first latch member position resisting return movement of the clapper toward its first, clapper-closed position and a second latch member position permitting return movement of the clapper from its second, clapper-open position toward its first, clapper-closed position. More preferably, the latch member comprises an actuator disposed outside the body for movement of the latch member from the first latch member position resisting return movement of the clapper toward its first, clapper-closed position toward the second latch member position permitting return movement of the clapper toward its first, clapper-closed position. The air valve seal has a first surface disposed for sealing engagement with the air valve seat and an opposite, second surface exposed for application of sealing pressure to the air valve seal upon the air valve seat. The water valve seal has a first surface disposed for sealing engagement with the water valve seat and an opposite, second surface exposed for application of sealing pressure to the water valve seal upon the water valve seat. The dry pipe valve comprises a single clapper. The clapper, in its first, clapper-closed position, defines an atmospheric region generally between the air valve seat and the water valve seat. Preferably, the atmospheric region defined by the clapper generally between the air valve seat and the water valve seat is asymmetrical about the air valve axis. The first radial distance of the air valve seat center from the pivot axis is less than about 1.8 times the second radial distance of the water valve seat center from the pivot axis.

Objectives of the invention include providing a dry pipe valve of simple construction, with few moving parts, compact size, and lighter weight, compared to prior art dry pipe valves of similar specification.

The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.

DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view of a dry pipe valve of the invention;

FIG. 2 is a first side sectional view of the dry pipe valve of FIG. 1, taken at the line 2-2 of FIG. 3;

FIG. 3 is a top view of the dry pipe valve of FIG. 1; and

FIGS. 4 and 5 are opposite side sectional views of the dry pipe valve of FIG. 1.

FIG. 6 is a perspective view of the seat body of the dry pipe valve of FIG. 1;

FIG. 7 is a top plan view of the seat body of FIG. 6;

FIG. 8 is a first side view of the seat body of FIG. 6; and

FIG. 9 is an opposite, second side sectional view of the seat body, taken at the line 9-9 of FIG. 7.

FIG. 10 is a perspective view of the clapper of the dry pipe valve of FIG. 1;

FIG. 11 is a top plan view of the clapper of FIG. 10;

FIG. 12 is a bottom plan view of the clapper of FIG. 10;

FIG. 13 is a side view of the clapper of FIG. 10; and

FIG. 14 is a side sectional view of the clapper, taken at the line 14-14 of FIG. 11.

FIG. 15 is a perspective view of a clapper diaphragm for the dry pipe valve of FIG. 1;

FIG. 16 is a bottom plan view of the clapper diaphragm of FIG. 15;

FIG. 17 is a side sectional view of the clapper diaphragm of FIG. 15, taken at the line 17-17 of FIG. 16;

FIG. 18 is an enlarged side sectional view of the air valve seal and water valve seal of the clapper diaphragm of FIG. 15, taken at the line 18-18 of FIG. 17; and

FIG. 19 is a similarly enlarged side sectional view of the water valve seal of the clapper diaphragm of FIG. 15, taken at the line 19-19 of FIG. 17.

FIG. 20 is a perspective view of a clapper diaphragm retaining plate for the dry pipe valve of FIG. 1;

FIG. 21 is a bottom plan view of the clapper diaphragm retaining plate of FIG. 20;

FIG. 22 is a side sectional view of the clapper diaphragm retaining plate of FIG. 20, taken at the line 22-22 of FIG. 21; and

FIG. 23 is an enlarged side sectional view of the clapper diaphragm support rim of the clapper diaphragm retaining plate of FIG. 20, taken at the line 23-23 of FIG. 22.

FIG. 24 is a somewhat diagrammatic view of an automatic fire protection sprinkler system equipped with a dry pipe valve of the invention.

Like reference symbols in the various drawings indicate like elements.

DETAILED DESCRIPTION

Referring to FIGS. 1-5, a differential-type dry pipe valve 10 of the invention, for use in an automatic fire protection sprinkler system, has a body 12 defining an inlet 14 and an outlet 16, and a valve access port 18 (FIG. 4) secured by a cover 20. The body 12 further defines a water-side chamber 22 in communication with inlet 14, and an air-side chamber 24 in communication with the outlet 16. Referring also to FIGS. 6-9, a seat body 28, defining a passageway 27 surrounded by an air valve seat 30 and a water valve seat 32, is disposed in an aperture 26 defined by the body 12 between the water-side chamber 22 and the air-side chamber 24. Referring in addition to FIGS. 10-14, a single clapper 34 is mounted between ears 36, 37 of the seat body 28 to pivot about an axis, C (FIG. 2), which is closely adjacent and tangential to the air valve seat 30. Referring finally to FIGS. 15-19 and FIGS. 20-23, a clapper diaphragm 38, mounted to the clapper 34 by clapper diaphragm retaining plate 39, defines an air valve seal 40 and a water valve seal 42. In closed position of the clapper 34, the surface 41 of air valve seal 40 sealingly engages upon the air valve seat 30, and the surface 43 of water valve seal 42 engages sealingly upon the water valve seat 32, both in a water-tight manner, to resist leakage of water from the water-side chamber 22 toward the air-side chamber 24. The region 44 cooperatively defined by the seat body 28 and the clapper diaphragm retaining plate 39, generally between the air valve seat 30 and seal 40 and the water valve seat 32 and seal 42, is maintained at ambient pressure, and water leakage past water valve seat 32 and seal 42 is released through drain port 46.

Referring now in particular to FIGS. 7 and 16, in the differential-type dry pipe valve 10 of the invention, the axis, W, of the supply (water) pressure (i.e., the axis of the water valve seat 32 and water valve seal 42) is positioned relatively closer to the pivot axis, C, of the clapper, as compared to the center axis, A, of the system (air) pressure (i.e. the axis of the air valve seat 30 and air valve seal 32). The setback of the pivot, C, from the air valve seat 30 is also reduced. This arrangement provides a mechanical advantage to the system (air) pressure due to the non-concentric locations of the dry system seat 30 and the water supply seat 32, and the resulting force from the hinge connection of the seating body 28 and clapper assembly 56 helping to hold the clapper 34 and clapper diaphragm 38 in sealing engagement against the seats. As a result of this construction, with the water valve seat 32 off-center from the air valve seat 30, the differential of system water pressure to system air pressure at which the dry pipe valve 10 of the invention operates (i.e., opens) can be maintained within the industry standard of 5.5 (+/−0.3) with a dry pipe valve having a significantly smaller clapper and valve, as compared to prior art differential-type dry pipe valves of corresponding specification, e.g. weight reduction of up to 50% has been achieved in dry pipe valves 10 of the invention.

As seen in the following equations, for a 6-inch diameter valve, the diameter of the air valve seat 30 is reduced to 10.6 inches, as compared to 14 inches according to the prior art concentric seat designs: DF=(AD/WD)² *L2/L1 AD=√{square root over (DF*WD ² *L2/L1)} WD=6; DF=5.5; L2=3; L1=AD/2 AD=√{square root over (DF*WD ² *3/(AD/2))} AD= ³√{square root over (5.5*6²*6)} AD=10.6 inches

The result is a differential-type dry pipe valve for a fire protection sprinkler system of advantageous construction in which the ratio of effective air sealing area to service water sealing area is smaller than the ratio of service water pressure to system air pressure at which the fire protection sprinkler system is actuated.

Referring again to FIG. 2, as the clapper 34 moves from its closed position towards its open position, e.g. upon reduction of air pressure in the air-side chamber 24 due to opening of one or more sprinkler heads in response to a fire condition, pivot arm 50 associated with latch assembly 52 is deflected upward by the clapper 34, allowing the clapper to pass. The pivot arm 50 then rotates back toward its initial position (e.g., under force of gravity) to engage with the underside of the clapper assembly 56 (i.e., clapper 34 and retaining plate 39, with diaphragm 38 secured therebetween) to hold the valve open for flow of water into the system of fire sprinkler piping, e.g. as shown in FIG. 2). When the fire situation is secured, water flow to the dry pipe valve 10 is discontinued. The clapper assembly 56, including the clapper 34, can then be allowed to return to its closed position, with the seals 40, 42 of the clapper diaphragm 38 disposed in sealing engagement with the seats 30, 32 of the seat casting 28, by applying downward pressure to the actuator 53 of clapper latch assembly 52 located outside the body 12, overcoming the force (arrow, S) of spring 54, to rotate the pivot arm 50 (arrow, P) to clear the outer end of the clapper assembly 56, allowing it to fall back toward the closed position. The spring 54 then returns the clapper latch assembly 52, and pivot arm 50 returns by gravity, to the respective standby positions.

Referring now in particular to FIGS. 18 and 19, the air valve seal 40 and the water valve seal 42 defined by the clapper diaphragm 38 are configured at rest with self-sealing, self-aligning, flexible cantilevered lips 60, 62, respectively. The seal lips have first surfaces 41, 43, respectively, deflected by engagement upon the corresponding seat 30, 32, and opposite, second surfaces 61, 63 exposed for application of seal-assisting pressure. In the case of the water valve seal 42, pressure is applied upon surface 63 by water in the water-side chamber 22, and in the case of the air seal 40, pressure is applied upon surface 61 by air or by water in the air-side chamber 24, to facilitate sealing. The clapper diaphragm 38 is typically formed of a soft rubber or polymeric material, e.g. EPDM, having a durometer of about 60 to 70. Where this relatively soft seal material is employed, the clapper 34 is typically provided with an outer lip surface 70 (FIG. 16) for supporting the air valve seal 40 against extrusion or leakage under pressure. The surface 70 may be smoothly curved or stepped, or where the clapper diaphragm is formed of a relatively harder material, it may be found unnecessary.

Referring now to FIG. 24, a typical dry pipe fire protection sprinkler system 100 equipped with a differential-type dry pipe valve 10 of the invention will now be described. A dry pipe fire protection sprinkler system 100 is typically employed for protection of a warehouse or other structure 102 located in a geographical region subject to temperatures below freezing and having unheated areas 104 that must be protected against fire. The system 100 is connected to a reliable external source of water, e.g. a city main 106, through a fire main 108, riser 110, and check valve 112. The dry pipe valve 10 is preferably located within an enclosure 113 provided with heat, or in a heated office area 114, to protect against freezing. The dry pipe valve outlet 16 is connected to a system of piping 116, with spaced fire sprinkler heads 118, 119 extending throughout the structure 102.

To protect against freezing, the portions of the system of piping within at least the unheated portion of the structure are filled with air or other gas, e.g., nitrogen, under sufficient pressure to maintain the dry pipe valve 10 in closed position against the water supply pressure, as discussed above. In the presence of a fire condition, one or more of the sprinklers 118, 119 is caused to open automatically in response to local fire temperature. The resulting reduction of air pressure within the system of piping (and within the air-side chamber of the dry pipe valve) allows the dry pipe valve to open, permitting flow of water through the system of piping to the open sprinkler(s) 118, 119. A water motor gong 122 mounted to an outer wall of the structure provides an external notice of flow of water to the sprinklers.

Once the fire has been extinguished, water flow into the fire protection system 100 is discontinued, e.g. at post indicator valve 120. The clapper assembly 56 in dry pipe valve 10 is then allowed to return to its closed position by depressing actuator 53 of latch assembly 52 to rotate pivot arm 50 and release the clapper assembly. After any open sprinkler has been replaced, the system of piping 116 is recharged, and water flow to the inlet 14 of the dry pipe valve 10 is restored.

A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. For example, referring to FIGS. 1 and 2, the body 12 defines a water inlet port 48 that permits a predetermined volume of water to be delivered into the air-side chamber 24 to cover the clapper 34. This priming has, in the past, been found advantageous for facilitating sealing and lubrication of the air valve seal 40, but may not be necessary in all instances, e.g., due to improvements in formulation of sealing materials.

Accordingly, other embodiments are within the scope of the following claims. 

1. A fire protection system comprising: a supply pipe having a first fluid pressurized to a first pressure; a network of pipes having a plurality of sprinklers, the network of pipes having a second fluid being pressurized to a second pressure at approximately 5.5 times the first pressure; and a dry pipe valve including: a body defining a passage extending along a longitudinal axis between an inlet coupled to the supply pipe and an outlet coupled to the network of pipes, the inlet having an inlet diameter of approximately WD inches; a seat disposed in the body, the seat having a seating surface with a diameter AD approximately less than two times WD inches; and a clapper pivotable about an axis orthogonal to the longitudinal axis between a first position occluding the passage when the ratio of the second pressure to the first pressure is at least 5.5 and a second position permitting fluid flow through the passage when the ratio is less than 5.5.
 2. The system of claim 1, wherein WD comprises a magnitude of about six inches.
 3. The system of claim 1, wherein the seating surface comprises first and second seating surfaces disposed on the body, the first seating surface disposed about the longitudinal axis, the second seating surface cincturing the first seating surface to define a seat axis offset to the longitudinal axis, the clapper having a first sealing surface disposed about the longitudinal axis and a second sealing surface cincturing the sealing surface to define a clapper axis offset to the longitudinal axis, the clapper cooperating with the seating surfaces in one position of the clapper to prevent fluid flow through the passage.
 4. The system of claim 3, wherein the clapper comprises a first distance between the pivot axis and the longitudinal axis, one of the clapper and seat axes being located at a second distance to the pivot axis of less than about 1.8 times the first distance.
 5. A fire protection system comprising: a supply pipe having a first fluid pressurized to a first pressure; a network of pipes having a plurality of sprinklers, the network of pipes having a second fluid being pressurized to a second pressure at approximately 5.5 times the first pressure; a housing defining a passage extending along a longitudinal axis between an inlet coupled to the supply pipe and an outlet coupled to a network of pipes, the inlet having an inlet diameter of approximately WD inches; a seat body disposed in the housing, the seat body having a seating surface with a diameter AD approximately less than two times WD inches and including a first seating surface and a second seating surface cincturing the first seating surface, the first seating surface defining a first seat body axis and the second seating surface defining a second body axis offset to the first seat body axis, the first and second seating surfaces being generally disposed on a common plane, the first and second seating surfaces include metallic seating surfaces; and a clapper being positioned to cooperate with the seat body and pivotable about an axis orthogonal to the longitudinal axis between a first position occluding the passage when a ratio of the second pressure to the first pressure is at least 5.5 and a second position permitting fluid flow through the passage when the ratio is less than 5.5, the clapper having first and second sealing surfaces, the first sealing surface defining a first axis, and the second sealing surface surrounding the first sealing surface to define a second axis offset to the first axis, the first and second sealing surfaces being respectively contiguous to the metallic first and second seating surfaces in one position of the clapper to prevent fluid flow through the seat body, the clapper having a solid surface extending between the first and second seating surfaces of the seat body.
 6. The system of claim 5, wherein at least one of the first and second sealing surface includes cantilevered lips extending oblique to one of the first and second axes.
 7. The system of claim 5, wherein the solid surface of the clapper and the seat body comprises a chamber.
 8. The system of claim 7, wherein the chamber comprises a recessed surface formed between the first and second seating surfaces.
 9. The system of claim 7, wherein the chamber comprises at least a recessed surface of the seat body that circumscribes the first seating surface of the seat body.
 10. The system of claim 7, wherein seat body comprises a drain port in communication with the chamber.
 11. The system of claim 5, wherein the first and second sealing surfaces are spaced apart from the first and second seating surfaces at another position of the clapper to permit fluid to flow through the seat body.
 12. A method of operating a dry pipe valve, the dry pipe valve having a body with a passage extending along a longitudinal axis between an inlet and an outlet, a member pivotable about an axis between a first position occluding a flow of fluid through the passage and a second position permitting the flow of fluid through the passage, the member having a first operative side and a second operative side, the method comprising: providing a seat body having a first and second seating surfaces offset to each other; applying a first fluid pressure to the first operative side having a first effective surface area and a second fluid pressure to the second operative side offset to the first effective surface area and having a second effective surface area less than five times the first effective surface area to inhibit fluid flow through the passage, the second operative side having a solid surface that extends from the first seating surface to the second seating surface; and changing one of the first and second fluid pressures so that the member pivots from the first position toward the second position to permit fluid flow through the passage.
 13. The method of claim 12, wherein the applying comprises supplying the first fluid pressure to a water supply and the second fluid pressure to a plurality of unactuated sprinklers.
 14. The method of claim 12, wherein the applying comprises supplying pressurized fluid to the second effective area of approximately three times the first effective area.
 15. The method of claim 12, wherein the changing comprises at least one of increasing the first pressure and decreasing the second pressure such that the ratio of the second pressure to the first pressure is less than approximately 5.5.
 16. The method of claim 12, wherein the applying comprises providing a seal having first and second sealing surfaces, each of the sealing surfaces including a cantilevered lip. 